{"id":3238,"date":"2016-09-08T14:10:20","date_gmt":"2016-09-08T05:10:20","guid":{"rendered":"http:\/\/top-seiko.co.com\/test\/?page_id=3238"},"modified":"2017-06-26T13:16:33","modified_gmt":"2017-06-26T04:16:33","slug":"tech02","status":"publish","type":"page","link":"https:\/\/top-seiko.com\/pl\/technology\/tech02\/","title":{"rendered":"High Precision \/ Micro Machining Services"},"content":{"rendered":"<article class=\"m-tech02\">\n\t<!-- \u52a0\u5de5\u6280\u8853\u7d39\u4ecb --><\/p>\n<section class=\"technology\">\n<div class=\"container\">\n<h2 class=\"ttl01\"><span class=\"ja\">High Precision \/ Micro Machining Services<\/span><\/h2>\n<div class=\"contents_top box-shadow row\">\n<div class=\"contents_top_text col-sm-7\">\n<p>Top Seiko provides high precision and micro machining services for a wide variety of exotic hard materials. Our well-equipped &#038; maintained facilities combined with our in-depth knowledge and extensive machining experience of hard materials, we manufacture highest quality custom machined parts.<\/p>\n<\/p><\/div>\n<div class=\"contents_img col-sm-5 tC\">\n\t\t\t\t\t<img decoding=\"async\" src=\"..\/..\/img\/technology\/tech02\/tech02_img.jpg\" alt=\"\"><\/p>\n<div class=\"frame\"><\/div>\n<\/p><\/div>\n<p>\t\t\t<!-- \/.contents_top --><\/div>\n<div class=\"detail_area_in box-shadow\">\n<table class=\"processing_table table-responsive2\">\n<tr>\n<th>Manufacturing environment<\/th>\n<td>\n<ul>\n<li>All processes are carried out in climate controlled environment.<\/li>\n<li>Anti-vibration countermeasures are taken for the floors.<\/li>\n<\/ul>\n<\/td>\n<\/tr>\n<tr>\n<th>Equipment<\/th>\n<td>\n<ul>\n<li>With continuous investment in facilities, machines and equipment are kept up-to-date. <\/li>\n<li>To maintain the accuracy, all machines are daily checked and regularly maintained.<\/li>\n<li>To maintain the accuracy, all machines are daily checked and regularly maintained.<\/li>\n<\/ul>\n<\/td>\n<\/tr>\n<tr>\n<th>Tools<\/th>\n<td>\n<ul>\n<li>Tools are designed by Top Seiko and then custom-made by tool manufactures or produced by ourselves. <\/li>\n<li>We carry out test machining to elucidate mechanisms of grinding and cutting, and to develop the most suitable tools.<\/li>\n<\/ul>\n<\/td>\n<\/tr>\n<tr>\n<th>Fixtures \/ Jigs<\/th>\n<td>\n<ul>\n<li>We design and make fixtures \/ jigs if needed.<\/li>\n<\/ul>\n<\/td>\n<\/tr>\n<tr>\n<th>Staff<\/th>\n<td>\n<ul>\n<li>We have many highly-skilled and experienced staff.<\/li>\n<li>Our education and training programs aim to continuously equip our staff with knowledge and skills.<\/li>\n<\/ul>\n<\/td>\n<\/tr>\n<tr>\n<th>Machining conditions<\/th>\n<td>\n<ul>\n<li>With our accumulated machining data, optimal machining conditions for each project can be easily and quickly decided.<\/li>\n<li>If needed, we carry out test machining, and then proceed with the actual production based on machining data acquired from the test. <\/li>\n<\/ul>\n<\/td>\n<\/tr>\n<tr>\n<th>Knowledge of materials<\/th>\n<td>\n<ul>\n<li>As an expert of hard materials, we are constantly seeking to expand the knowledge about hard materials essential to maintain our high quality precision machining service.<\/li>\n<\/ul>\n<\/td>\n<\/tr>\n<tr>\n<th>Materials we machine include<\/th>\n<td>\n<ul>\n<li>Advanced Ceramics, Quartz Glass, Glass Ceramics, Tempax, Silicon, Machinable Ceramics, Metal Ceramic Composite Materials, Molybdenum, Tungsten, Tantalum and etc.<\/li>\n<\/ul>\n<\/td>\n<\/tr>\n<tr>\n<th>Quality Assurance<\/th>\n<td>\n<ul>\n<li>Each product goes through inspection by our well-trained staff who have both knowledge and skills required to carry out the inspection properly.<\/li>\n<li>All inspection &#038; measuring equipment is daily checked and regularly calibrated to maintain the accuracy.<\/li>\n<li>For your special inspection needs, inspections by external inspection organization such as Industrial Research Institute are also available up on request.<\/li>\n<\/ul>\n<\/td>\n<\/tr>\n<\/table>\n<div class=\"precision_table_area\">\n<h3 class=\"ttl03\">Machining Tolerances for High Precision \/ Micro Machining Parts<\/h3>\n<div class=\"precision_table table-responsive\">\n<table>\n<tr>\n<th rowspan=\"2\">Features<\/th>\n<td colspan=\"2\" class=\"border_bold\">Tolerances (unit: mm)<\/td>\n<\/tr>\n<tr>\n<td>Normal<\/td>\n<td>Tight<\/td>\n<\/tr>\n<tr class=\"border_bold\">\n<th>Pitch<\/th>\n<td>\u00b10.05<\/td>\n<td>\u00b10.003<\/td>\n<\/tr>\n<tr>\n<th>Inner\/Outer Diameter<\/th>\n<td>\u00b10.05<\/td>\n<td>\u00b10.003<\/td>\n<\/tr>\n<tr class=\"border_bold\">\n<th>Thickness<\/th>\n<td>\u00b10.05<\/td>\n<td>\u00b10.002<\/td>\n<\/tr>\n<tr class=\"border_bold\">\n<th>Height of Step \/ Column<\/th>\n<td>\u00b10.05<\/td>\n<td>\u00b10.003<\/td>\n<\/tr>\n<tr class=\"border_bold\">\n<th>Depth of Counterbore<\/th>\n<td>\u00b10.05<\/td>\n<td>\u00b10.003<\/td>\n<\/tr>\n<tr class=\"border_bold\">\n<th>Hole Diameter<\/th>\n<td>\u00b10.1<\/td>\n<td>\u00b10.005<\/td>\n<\/tr>\n<tr>\n<th>Thread<\/th>\n<td>Go: inspected with a thread gauge<\/td>\n<td>No go: inspected with a pin gauge of the pilot hole size<\/td>\n<\/tr>\n<tr>\n<th>Flatness<\/th>\n<td>0.05<\/td>\n<td>0.003<\/td>\n<\/tr>\n<tr class=\"border_bold\">\n<th>Parallelism<\/th>\n<td>0.05<\/td>\n<td>0.005<\/td>\n<\/tr>\n<tr class=\"border_bold\">\n<th>Roundness<\/th>\n<td>0.05<\/td>\n<td>0.005<\/td>\n<\/tr>\n<tr>\n<th>Cylindricity<\/th>\n<td>0.05\uff5e0.1<\/td>\n<td>0.005<\/td>\n<\/tr>\n<tr>\n<th>Surface Roughness<\/th>\n<td>Ra0.8<\/td>\n<td>Ra0.05<\/td>\n<\/tr>\n<\/table><\/div>\n<\/p><\/div>\n<div class=\"processing_work\">\n<h3 class=\"ttl03\">Machining samples<\/h3>\n<h4 class=\"ttl04 ml15\">Molybdenum Custom Machined Sample<\/h4>\n<p class=\"ml15\">Molybdenum Custom Machined Sample: Thickness 0.05, Frame width: 0.05<\/p>\n<ul class=\"row\">\n<li class=\"col-sm-3 col-lg-3 col-xs-6\">\n\t\t\t\t\t\t\t<a href=\"..\/..\/img\/technology\/tech02\/case01.jpg\" data-lightbox=\"tech02\" data-title=\"Machining Example\"><br \/>\n\t\t\t\t\t\t\t\t<img decoding=\"async\" src=\"..\/..\/img\/technology\/tech02\/case01.jpg\" alt=\"\"><br \/>\n\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t<\/li>\n<li class=\"col-sm-3 col-lg-3 col-xs-6\">\n\t\t\t\t\t\t\t<a href=\"..\/..\/img\/technology\/tech02\/case02.jpg\" data-lightbox=\"tech02\" data-title=\"Machining Example\"><br \/>\n\t\t\t\t\t\t\t\t<img decoding=\"async\" src=\"..\/..\/img\/technology\/tech02\/case02.jpg\" alt=\"\"><br \/>\n\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t<\/li>\n<li class=\"col-sm-3 col-lg-3 col-xs-6\">\n\t\t\t\t\t\t\t<a href=\"..\/..\/img\/technology\/tech02\/case03.jpg\" data-lightbox=\"tech02\" data-title=\"Machining Example\"><br \/>\n\t\t\t\t\t\t\t\t<img decoding=\"async\" src=\"..\/..\/img\/technology\/tech02\/case03.jpg\" alt=\"\"><br \/>\n\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t<\/li>\n<\/ul>\n<h4 class=\"ttl04 ml15\">Probe Guard Jig<\/h4>\n<p class=\"ml15\">Probe Guard Jig: \u03c60.07 x 100 PL for Machinable Ceramics<\/p>\n<ul class=\"row\">\n<li class=\"col-sm-3 col-lg-3 col-xs-6\">\n\t\t\t\t\t\t\t<a href=\"..\/..\/img\/technology\/tech02\/case04.jpg\" data-lightbox=\"tech02\" data-title=\"Machining Example\"><br \/>\n\t\t\t\t\t\t\t\t<img decoding=\"async\" src=\"..\/..\/img\/technology\/tech02\/case04.jpg\" alt=\"\"><br \/>\n\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t<\/li>\n<li class=\"col-sm-3 col-lg-3 col-xs-6\">\n\t\t\t\t\t\t\t<a href=\"..\/..\/img\/technology\/tech02\/case05.jpg\" data-lightbox=\"tech02\" data-title=\"Machining Example\"><br \/>\n\t\t\t\t\t\t\t\t<img decoding=\"async\" src=\"..\/..\/img\/technology\/tech02\/case05.jpg\" alt=\"\"><br \/>\n\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t<\/li>\n<li class=\"col-sm-3 col-lg-3 col-xs-6\">\n\t\t\t\t\t\t\t<a href=\"..\/..\/img\/technology\/tech02\/case06.jpg\" data-lightbox=\"tech02\" data-title=\"Machining Example\"><br \/>\n\t\t\t\t\t\t\t\t<img decoding=\"async\" src=\"..\/..\/img\/technology\/tech02\/case06.jpg\" alt=\"\"><br \/>\n\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t<\/li>\n<\/ul>\n<h4 class=\"ttl04 ml15\">Micro Machined Product<\/h4>\n<p class=\"ml15\">\u03c6<br \/>\n\t\t\t\t\tSize: \u03c61 x thickness 1mm <br \/>\n\t\t\t\t\tMaterial: Black Alumina<br \/>\n\t\t\t\t\tThe groove width and depth are 0.07 mm.\n\t\t\t\t\t<\/p>\n<ul class=\"row\">\n<li class=\"col-sm-3 col-lg-3 col-xs-6\">\n\t\t\t\t\t\t\t<a href=\"..\/..\/img\/technology\/tech02\/case07.jpg\" data-lightbox=\"tech02\" data-title=\"Machining Example\"><br \/>\n\t\t\t\t\t\t\t\t<img decoding=\"async\" src=\"..\/..\/img\/technology\/tech02\/case07.jpg\" alt=\"\"><br \/>\n\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t<\/li>\n<li class=\"col-sm-3 col-lg-3 col-xs-6\">\n\t\t\t\t\t\t\t<a href=\"..\/..\/img\/technology\/tech02\/case08.jpg\" data-lightbox=\"tech02\" data-title=\"Machining Example\"><br \/>\n\t\t\t\t\t\t\t\t<img decoding=\"async\" src=\"..\/..\/img\/technology\/tech02\/case08.jpg\" alt=\"\"><br \/>\n\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t<\/li>\n<li class=\"col-sm-3 col-lg-3 col-xs-6\">\n\t\t\t\t\t\t\t<a href=\"..\/..\/img\/technology\/tech02\/case09.jpg\" data-lightbox=\"tech02\" data-title=\"Machining Example\"><br \/>\n\t\t\t\t\t\t\t\t<img decoding=\"async\" src=\"..\/..\/img\/technology\/tech02\/case09.jpg\" alt=\"\"><br \/>\n\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t<\/li>\n<\/ul><\/div>\n<p>\t\t\t<!-- container --><\/div>\n<p>\t\t<!-- detail_area_in --><\/div>\n<\/section>\n<\/article>\n","protected":false},"excerpt":{"rendered":"<p>High Precision \/ Micro Machining Services Top Seiko provides high precision and micro machining services for a wide variety of exotic hard materials. Our well-equipped &#038; maintained facilities combined with our in-depth knowledge and extensive machining experience of hard materials, we manufacture highest quality custom machined parts. Manufacturing environment All processes are carried out in climate controlled environment. Anti-vibration countermeasures are taken for the floors. Equipment With continuous investment in facilities, machines and equipment are kept up-to-date. To maintain the accuracy, all machines are daily checked and regularly maintained. To maintain the accuracy, all machines are daily checked and regularly maintained. Tools Tools are designed by Top Seiko and then [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":3223,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"page-tech.php","meta":{"footnotes":""},"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/top-seiko.com\/pl\/wp-json\/wp\/v2\/pages\/3238"}],"collection":[{"href":"https:\/\/top-seiko.com\/pl\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/top-seiko.com\/pl\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/top-seiko.com\/pl\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/top-seiko.com\/pl\/wp-json\/wp\/v2\/comments?post=3238"}],"version-history":[{"count":14,"href":"https:\/\/top-seiko.com\/pl\/wp-json\/wp\/v2\/pages\/3238\/revisions"}],"predecessor-version":[{"id":4785,"href":"https:\/\/top-seiko.com\/pl\/wp-json\/wp\/v2\/pages\/3238\/revisions\/4785"}],"up":[{"embeddable":true,"href":"https:\/\/top-seiko.com\/pl\/wp-json\/wp\/v2\/pages\/3223"}],"wp:attachment":[{"href":"https:\/\/top-seiko.com\/pl\/wp-json\/wp\/v2\/media?parent=3238"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}