Applications by Material

Nickel Alloys (Ni)

Corrosion Resistance · Heat Resistance
Compatible with Diffusion Bonding

We introduce machining examples of pure nickel and nickel alloys
Pure nickel exhibits excellent corrosion resistance to caustic soda and chlorine gas. Pure nickel has a melting point of 1433°C and offers good heat resistance
Invar is an alloy composed of 36% nickel and 64% iron. It has near-zero thermal expansion at room temperature. The name Invar comes from “invariable steel,” meaning non-deforming steel. Super Invar, which has even lower thermal expansion than Invar, is also available.
Kovar is an alloy composed of 29% nickel, 17% cobalt, and 54% iron. It has a low thermal expansion coefficient close to hard glass and is mainly used for glass sealing applications. It is also used for ceramic sealing, electronic tubes, and electronic components as a bonding material

Typical properties of pure nickel and nickel alloys

Item Purity
(%)
Bulk Density
(g/㎤)
Vickers Hardness
(GPa)
Young’s Modulus
(GPa)
Melting Point
(℃)
Coefficient of Thermal Expansion
(10-⁶/℃)
Thermal Conductivity
(W/(m·K))
Volume Resistivity
(Ω・㎝)
Material
Ni 99.0 8.88 0.638 200 1433 12.9
(RT)
72.7 9.2×10-⁶
Invar Ni 36%
Fe 64%
8.12 168 140–150 1426 1.2~2.0 13 75~85 ×10-⁶
Kovar Ni 29%
Fe 54%
Co 17%
8.0–8.3 1.5–1.6 159 1,450 5.2~6.2
(RT)
17
(20℃)
49×10-⁶
(20℃)

Applications Utilizing Material Properties

Item Features Applications
Corrosion Resistance · Pure nickel has high corrosion resistance to alkali and nitrogen gas · Materials for caustic soda production equipment
Magnetic Properties · Pure nickel has very high magnetic permeability · Electromagnetic shielding materials
· Transducers
Low Thermal Expansion · Invar has near-zero thermal expansion at room temperature · Clock pendulums
· LNG tanks and pipes
· CRT Shadow Mask
Kovar has thermal expansion close to hard glass · Sealing with glass
· Sealing with ceramics
· Optical communication related
· Vacuum tube related

Machinable Sizes

Item Sizes (mm) Item Sizes (mm)
Plate Dimensions 500 × 800 × 30 Hole Diameter Φ0.03–
Rod Dimensions Φ100 ×500 Hole Depth –300
Grooves Width 0.1– Number of Holes –10,000
Step –100 Threads M1.2–

Pure nickel and nickel alloy processing examples